Voltbridge Academy

How an electric vehicle works — component by component.

Pull the car apart, click into each system, and see what it does, what to check when sourcing it — and who actually manufactures it in India.

Click a numbered part — or pull it apart first.

EV-01 / REFERENCE PLATFORM121314582113416791015

Every system, mapped to real suppliers

Each part of the anatomy above corresponds to a category of the Voltbridge directory — with the manufacturers who make it, listed and searchable.

01

Battery Pack

The skateboard-mounted pack is the single most valuable part of an EV — cells grouped into modules, a housing that doubles as structure, and cooling in between.

38 manufacturers in India

02

Traction Motor

Converts DC from the pack (via the inverter) into torque. PMSM designs dominate for efficiency; induction motors trade magnets for cost.

39 manufacturers in India

03

Reduction Gearbox

EVs skip the multi-speed transmission: a single-speed reduction gear (~8–10:1) turns high motor RPM into wheel torque.

46 manufacturers in India

04

Inverter & Power Electronics

Switches pack DC into 3-phase AC for the motor, thousands of times a second. SiC MOSFETs are displacing IGBTs at higher voltages.

16 manufacturers in India

05

On-Board Charger & Port

The OBC rectifies AC wall power into DC for the pack; the port and its comms (CCS2 / Bharat AC-001) decide what the car can plug into.

27 manufacturers in India

06

Battery Management System

The pack’s brain: measures every cell group, balances charge, estimates state of charge and health, and commands the contactors that make the pack safe.

46 manufacturers in India

07

HV Wiring Harness

Orange-jacketed high-voltage cabling ties pack, inverter, OBC and motor together — shielded, sealed, and interlocked so it can’t be unplugged live.

13 manufacturers in India

08

Thermal Management

Radiators, chillers, cold plates and coolant loops keep the pack in its happy 20–40 °C window and stop the motor and inverter from derating.

12 manufacturers in India

09

Suspension & Steering

EV weight (the pack adds 300–600 kg) reshapes spring rates, damper tuning and knuckle design; steering is electric-assist by default.

14 manufacturers in India

10

Braking System

Friction brakes share the job with regen, so discs corrode more than they wear. Blending — handing off between regen and hydraulics — is the hard part.

12 manufacturers in India

11

Axles & Driveshafts

Halfshafts and CV joints deliver instant EV torque to the wheels — peak loads arrive at zero RPM, unlike anything an ICE drivetrain sees.

18 manufacturers in India

12

Body & Chassis

The body-in-white carries the pack as a stressed member. Stampings, castings and extrusions meet crash targets while protecting the cells.

20 manufacturers in India

13

Glazing

Windshield, side glass and increasingly large panoramic roofs — acoustic lamination matters more in an EV because there’s no engine to mask road noise.

2 manufacturers in India

14

Lighting

Full-LED lamps are the norm — lighting is now as much electronics and thermal design as optics, and a signature brand element.

11 manufacturers in India

15

Wheels & Tires

EV tires carry more weight, launch harder and must roll with less resistance — a genuinely different spec from ICE rubber, usually with foam liners for noise.

Browse the directory

Sourcing any of these components?

The Voltbridge directory lists India's EV component manufacturers across 33 categories — free to browse.